Anhydrous Sodium Sulfate (Na2SO4) is the primary raw material in production of sodium silicate, and the sodium ions in sodium sulfate are essential for forming sodium sulfate. Sodium is introduced into the molecular structure of sodium silicate when sodium sulfate reacts with silicon-containing materials, then sodium silicate comes into being.
Addition of Na2SO4 lower the activation of reaction, regulating the balance of reactive system in chemical. It makes the reaction easier and improves efficiency and yield of reaction by stabilizing the reaction. Na2SO4 concentration measurement matters in affecting the adhesive properties and strength of the sodium silicate. For instance, insufficient concentration of Na2SO4 may lead to weak bonding or peeling coatings when sodium silicate is applied as an adhesive or coating.
On the contrary, excessive concentration of Na2SO4 may increase viscosity and reduce flowability of the sodium silicate, not beneficial to further processing and application. Furthermore, excessive concentration increases possibilities of crystallization or precipitation in storage, undermining the stability or lifespan of the sodium silicate.
Concentration Monitoring in Automatic Production
In raw material preparation, the amount of Na2SO4 is able to monitor by Na2SO4 concentration meter inline via correlating relation between the density and concentration. For example, an inline Na2SO4 concentration meter allows operators to adjust the amount of added Na2SO4 in real time to reach target production requirements.
Besides, real-time concentration monitoring of the reaction mixture by inline concentration meters reflects changes in anhydrous sodium sulfate, tracking the progress of the reaction. If density fluctuations occur, it may indicate changes in reaction conditions, such as temperature or pressure. Operators can adjust reaction parameters accordingly to ensure stability and product quality.
Concentration review of sodium silicate after the whole production is completed, verifying whether the current concentration by correlating between the density and concentration. Therefore, defected products could be discovered and re-processed in time, being an important quality check flow in production.
Real-time monitoring and control of sodium sulfate concentration using online density meters can effectively minimize quality issues caused by concentration fluctuations. This enhances the stability and consistency of the product.
Benefits in Energy Saving & Cost Control
Excessive or insufficient raw materials are able to prevent in precise batching. Just for real-time concentration over Na2SO4, operators reduce production interruptions or product defects caused by inaccurate concentration after parameter adjustments. In addition, trackable concentration date could be taken as evidence of optimized production and enhanced quality. Contact Lonnmeter and unlock more function in industrial applications.
Post time: Jan-18-2025
